Production process of fish feed extruder equipment
With the quick development of the aquaculture market, traditional farming methods have been much from meeting people's requirements. The needs for aquaculture fish feed made by fish feed extruder equipment are not only well balanced nourishment, excellent stability of the feed in water, no contamination to water high quality, etc, and also a lot more stringent needs are advanced for the ecological quality of fish survival.
The feed generated by the aquaculture fish feed extruder maker is hard pellets, as well as the other is the extruded feed pellet device, and the refined fish feed is soft pellets.
Today, Richi Equipment will certainly talk about the extruded feed fish feed extruder equipment. The production process generally adopts second squashing and secondary active ingredient blending, and then passes through extrusion, drying out, external splashing, cooling, squashing and also evaluating to finish the processing of aquatic extruded feed.
Related post: floating fish feed extruder machine
1. Raw material cleansing as well as key grinding.
There are generally 2 types of raw materials made use of in floating fish feed manufacturing facilities: one is powder, which does not need to be coarsely grated. For this type of basic material, it can straight enter the conelike cleaning display to eliminate pollutants after going through the feeding pit and elevator, and then carry out magnetic splitting up, as well as directly go into the batching container through the supplier or screw auger to take part in the very first batching;.
The product that requires to be coarsely crushed-- granular material. This sort of product goes into the cleansing equipment with the dumping pit and also the lift to enter the cleansing equipment for magnetic splitting up of pollutants, and then enters the to-be-pulverized bin.
For specific raw materials, such as shrimp coverings, they can be directly put into the silo to be crushed after magnetic separation without first sieving.
Single crude pulverization is the pretreatment process of ultrafine pulverization in aquatic feed handling. Its main objective is to decrease the pellet size difference and variation range of materials, boost the functioning condition of the ultrafine pulverizer, and also improve the working performance as well as guarantee of the ultrafine pulverizer.
The item high quality is steady; at the same time, in order to boost the workplace of workers as well as minimize cross-contamination, it is suggested to make use of an independent dust elimination air web, that is, an independent dust elimination system for the feeding port.
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2. The very first batching and blending.
The initial batching is generally the prep work of public raw materials, that is, the preparation of bigger products in the formula. This fish feed extruder device procedure is primarily finished by digital batching ranges.
Nevertheless, in the very first batching process, unique focus must be paid to the arching issue of the batching container, which is mostly brought on by the light bulk thickness and bad fluidness of the raw products of the aquatic feed, particularly the state-of-the-art marine feed resources. Therefore, specific anti-arching actions need to be considered the batching container, such as making use of eccentric discharge, vibration electric motor, and so on.
The single-shaft horizontal ribbon mixer can be used for the first mixing, as well as the oil addition system need to be considered on the mixer. The initial batching as well as mixing is also the pre-treatment process of ultra-fine pulverization.
This complementary equipment of fish feed extruder machine is generally to reduce the variation range of product pellet dimension, enhance the working problem of the pulverizer, improve the functioning performance of the pulverizer, and also make certain the high quality of the item.
Related post:Shrimp Feed Making Machine
3. Second squashing as well as mixing of second active ingredients.
Due to the low food intake, short digestion system and also bad digestion ability of marine pets, marine feed needs extremely fine squashing pellet dimension to boost the surface area of the feed, boost the contact location between the digestion juice of marine animals and the feed, as well as enhance the capability of aquatic animals to feed the feed.
At the same time, because of the reduced consumption of water animals, the mixing harmony of the feed is required to be reflected in a smaller sized variety, which additionally calls for the aquatic feed to have a better pellet size.
As an example, the shrimp feed must all travel through the 40-mesh logical filter, and also the material on the 60-mesh screen should be less than 5%, so the micro-grinding procedure has to be adopted.
In the additional pulverization procedure, the products mixed in the first time are raised by the elevator and afterwards get in the silo to be crushed, and after that go into the mini pulverizer. Micro-pulverizers are usually used in the processing of aquatic feeds, as well as vertical-axis micro-pulverizers are generally made use of, which are outfitted with effective wind separation tools, and then go into the rotating grading display for testing.
The objective of configuring the rotating grading screen here is primarily to remove the great fluff formed by the crude fibers in the feed during the pulverization process, due to the fact that the existence of these great fluff is easy to comply with the die hole of the fish feed extruder maker up until the die hole is obstructed, triggering Close down for cleaning, so it needs to be eliminated.
The cleansed products undergo second batching and also blending. Because the excellence of the materials getting in the additional batching blending container is above 60 mesh and the thickness is small, unique attention needs to be paid to the sensation of arching.
In order to avoid this sensation, on the one hand, the eccentric sub-expansion hopper can be utilized, and also on the other hand, all the material discharge equipments that have actually undertaken ultra-fine grinding utilize an impeller feeder, which not just has an arch splitting system, however likewise can flexibly adjust the flow rate. dimension. Different raw materials go into the second mixer after additional batching.
There is an artificial feeding port over the second mixer, which is primarily made use of for the enhancement of trace ingredients. At the same time, there is a liquid addition device on the mixer for the enhancement of oil; one is for the addition of water. In the additional mixing procedure, various materials should be totally blended, as well as the coefficient of variant curriculum vitae is less than 7%, which is the key to guaranteeing product top quality.
For that reason, the mixer needs to select a model with outstanding performance, such as double-shaft horizontal paddle mixing It has high blending uniformity, high outcome as well as quick blending speed. After additional crushing and additional active ingredient mixing, the product gets in the succeeding procedure-- development granulation process-- with fish feed extruder maker.
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4. Extrusion process by fish feed extruder device.
In the extrusion process, the material in fact goes through a cooking process under the problems of high temperature, high humidity and high pressure.
During this fish feed extruder equipment process, the physical and chemical buildings of the material changed strongly, and also at the moment when the product was extruded from the die opening, the water in the feed was immediately converted from fluid to gaseous state and also discharged from the feed due to the fact that the stress suddenly dropped from high pressure to concerning 100kPa.
Consequently, the product is extruded by fish feed extruder machine to develop the so-called extruded feed. Since this sort of feed not just has the advantages of general hard pellet feed - great palatability, prevents automatic grading of items, is easy to transfer, helps food digestion, lowers waste in the feeding procedure, etc, but likewise has special benefits:.
In the feed, the starch has a high level of gelatinization by fish feed extruder device, the healthy protein is extra digestible, and the utilization price of the pet feed is improved; it has excellent floatability, which is easy to observe the feeding situation of the fish, and can manage the water contamination to the optimum level. These are additionally the primary reasons why extruded feed is extensively utilized.
There are lots of sort of dryers can be utilized after fish feed extruder equipment. When the size of the pellets is less than 4mm, a vibrating fluidized bed clothes dryer can be picked; when the size of the pellets is higher than 4mm, a belt clothes dryer can be selected, or a straight float dryer can be directly selected.
Since this sort of clothes dryer can make the product in a semi-suspended state on the entire display surface, it can not only guarantee the drying out result, however additionally decrease the damages to the pellets. After the material is dried out, it enters the exterior spraying system.
The exterior splashing of the pellets is generally to satisfy the fish's energy requirements and lower the loss of heat-sensitive materials during processing. The nutrients that ought to not be included the previous process can be supplemented by outside splashing, and at the same time, the palatability of the feed can be improved as well as the powder material can be reduced.
The maximum functioning temperature level for this procedure is around 80 ℃. After the material travels through the exterior splashing system, it can get in the counter-flow cooler for air conditioning.
Related post:
https://www.pellet-richi.com/fish-feed-extruder/floating-fish-feed-machine.html
5. Finished item packaging.
The cooled material is lifted by the elevator and then crushed right into the aircraft rotary display for classification. The grading sieve utilized after fish feed extruder machine is typically a two-layer sieve, and also the product on the lower screen is the finished product, which can be straight become part of the completed product storage facility, and after that evaluated and also packaged. The product on the top screen requires to be returned to the crusher for crushing. The product under the reduced filter is typically finely smashed, which can be returned to the batching container as waste.
The fish feed extruder equipment manufacturing process examined above is the conventional setup of the existing water extruded feed processing modern technology. Using this procedure, sinking feed, slow-moving sinking feed and floating feed can be created.
Although extruded fish feed extruder machine innovation has actually been recognized by many makers as a new sort of handling innovation, it has actually not been widely utilized due to the fact that its financial investment is much larger than that of difficult pellet feed processing innovation.
Nevertheless, the fish feed extruder machine blowing procedure is the future advancement trend of the feed processing market, specifically in the application of aquatic pet feed and also pet dog feed, and will definitely change the standard hard pellet feed processing modern technology.
I wish the above related web content about fish feed extruder equipment is useful to you. To learn more regarding drifting fish feed granulator equipment, you rate to consult the personnel of Richi Machinery, we will certainly offer you totally!
Organic fertilizer pellet device and auxiliary tools
Organic fertilizer pellet device is a sort of equipment that makes use of hen as well as pig manure as the major resources, adds a specific quantity of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other materials, and uses rice bran, yeast, soybean meal as well as sugar to ferment for a certain time period as organic germs.
Under the activity of sulfuric acid, the equipment is blended and also fermented to produce biochemical fertilizer.
1. Introduction of organic fertilizer pellet machine
The items produced by the natural fertilizer equipment are made from fresh hen as well as pig manure, with no chemical active ingredients. Nevertheless, hens and pigs have bad food digestion ability, and also can only eat 25% of the nutrients, while the various other 75% of the nutrients in the feed are mixed with the manure. Discharge, so that the completely dry product has nitrogen, phosphorus, potassium, raw material, amino acid, protein and also other components.
( 1) Classification of fertilizer pellet making machine
Pre-fermentation part: natural fertilizer fermentation tools, high-humidity product pulverizer, trommel testing maker.
Post-granulation component: mixing mixer, natural fertilizer granulator, disc granulator, damp tooth mixing organic fertilizer pellet maker, natural fertilizer clothes dryer, rotary cooler, drum screening equipment, rotary covering device, Automatic weighing packaging maker, intermediate belt conveyor web link.
Related post: Organic Fertilizer Production Line
( 2) Arrangement of organic fertilizer equipment:
High setup: organic fertilizer dehydrator, fermentation turner, semi-wet product pulverizer, straight mixer, natural fertilizer pellet machine, clothes dryer, cooler, drum screening device, covering equipment, packaging equipment, belt conveyor, and so on. Tool setup: semi-wet material pulverizer, straight mixer, organic fertilizer pellet device, dryer, cooler, trommel screening equipment, packaging devices, belt conveyor, etc Low setup: semi-wet material pulverizer, horizontal mixer, fertilizer pellet mill/trommel testing equipment, packaging tools.
2. Refine circulation of the natural fertilizer pellet machine plant
Raw material choice ( pet manure, and so on)-- > drying out and also sterilization-- > active ingredients mixing-- > granulation-- > cooling and testing-- > metering and sealing-- > finished item storage.
Related post: Chicken Manure Pellet Machine
The complete collection of organic fertilizer pellet device is primarily composed of fermentation system, drying out system, deodorization and dust removal system, squashing system, batching system, blending system, granulation system as well as finished item packaging system.
( safe treatment of livestock as well as fowl manure) The fermentation system consists of: feeding as well as conveying It is made up of device, organic deodorizer, mixer, proprietary transforming as well as brightening maker, oxygen supply system and also automatic control system.
The building and construction range of fertilizer factory is generally 30,000 to 250,000 bunches each year. It is needed to adequately think about local sources, market capacity, and market protection radius.
Normally, small-scale brand-new fertilizer factory need to have an annual result of 10,000 tons (1.5 tons/hour), 20,000 tons (3 tons/hour), as well as 30,000 tons (4.5 tons/hour); big factories with an yearly outcome of 10-30 million heaps.
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The investment scale and also product layout require to be created according to the list below conditions: characteristics of basic material sources, regional soil conditions, regional planting structure and also main crop varieties, manufacturing facility site problems, degree of automation of manufacturing, and so on 3. Production process of natural fertilizer maker line
Rotary drum natural fertilizer pellet machine, in which vapor, gaseous ammonia or phosphoric acid or nitrogen service, phosphorus ammonia slurry, hefty calcium slurry are presented into the machine to finish the chemical reaction and also home heating substance fertilizer granulation procedure in the barrel, or the cold granulation procedure of compound fertilizer supplemented with a percentage of water.
The product to be granulated is passed through the rotating activity of the cyndrical tube, and also the rolling turning occurs when the cylinder is empty, as well as it is aggregated right into balls under a particular humidity as well as temperature level to complete the sphere making procedure.
The manufacture as well as production of organic fertilizers are better for natural fertilizer pellet devices. Since most of the raw products are composed of fermented raw material. Therefore, no chain reaction is required in the manufacturing and also granulation procedure. There is no requirement for vapor to interfere. It is just necessary to atomize water.
The principle is through the turning of the disc. The material slides down naturally in the disc to develop particles. It is like a snowball. It gradually develops fragments. The raw materials of organic fertilizer are diversified. The metropolitan sludge. As well as domestic waste. Kitchen area waste. All are great raw materials for the manufacturing of natural fertilizers.
The brand-new criterion for organic plant foods:
- Raw material ( completely dry basis), % ≥ 25.0 25.0
- Wetness, % ≤ 30.0 15.0
- pH value 5.5 ~ 8.5 5.5 ~ 8.5.
- The number of fecal coliforms, number/g( mL) ≤ 100 100.
- Ascaris egg mortality, % ≥ 95 95 4.4.
- As, Cd, Pb, Cr, Hg content indexes in bio-organic fertilizer items must adhere to the provisions of NY/T 798.
- If inorganic nutrients are contributed to the product, the total nutrition material in the product need to be plainly indicated, expressed as the overall amount of (N P2O5 K2O).
4. Detail procedure of natural fertilizer palnt.
The production of natural fertilizer must undergo the procedure of fermentation, crushing, mixing, granulation by natural fertilizer pellet device, drying, cooling, screening. Among them, the fermentation procedure and the crushing procedure are particularly essential. It provides resources for high-quality organic fertilizer.
Only the raw products are great. The organic fertilizer created with excellent quality organic fertilizer pellet maker can pass the examination. It can stand up to the examination of users. The bio-organic fertilizer job has a short building period, high investment return, reduced threat and also short repayment duration.
More details:
https://www.pellet-richi.com/wood-pellet-machine/organic-fertilizer-pellet-machine.html
Normally, the investment of the natural fertilizer pellet equipment plant is recouped in one year as well as the earnings is generated because year. Generally, the natural fertilizer pellet manufacturing procedure layout includes:.
- Effective substance pressure and its propagation modern technology;.
- Advanced raw material prep work technology and organic fermentation system;.
- The very best unique fertilizer formula modern technology (flexibly develop the very best combination of product formulas according to local dirt as well as plant attributes);.
- Reasonable additional contamination (exhaust gas and dissatisfied gas) control technology;.
- Design as well as manufacture technology of complete collections of natural fertilizer pellet machine for fertilizer production.
For details please contact: Richi Machinery
WhatsApp：86 138 3838 9622
Email：enquiry@pellet-richi.com
Ways to pick a drifting fish feed equipment
In the last few years, with the rapid development of the economic climate, the drifting fish feed device has actually followed closely, and the fish feed pellet maker has been demanded by every person. After that there is a problem, that is, just how to choose the drifting fish feed device Allow's assess the 3 methods of picking a fish feed pellet device.
1. Methods to select a drifting fish feed device.
( 1) Look high quality.
The spray paint on the surface of the shell of the floating fish feed machine device must be uniform and firm, and there must be no paint leakage, sagging and diminishing. The chrome-plated parts should be firm as well as brilliantly refined, free from peeling and corrosion. Stainless-steel parts must have a smooth surface, no bumps, and also should be refined with neat refined patterns.
( 2) Setting up and also attachment
In addition to examining the attachment of the body as well as the chassis, the electric motor (or diesel engine) and the framework, the floating fish feed device generally checks the setting up quality of the design template securing nut and also the pellet cutter, and also the ring die drifting fish feed machine primarily checks Whether the securing bolts of the design template are tightened up. As well as inspect the rigidity of the pinch roller bracket and also squeeze roller.
Related post: Shrimp Feed Pellet Machine
( 3) Readjust the space between the die as well as the pressure roller wall surface.
2 layers of paper are stuffed in between the pressure roller as well as the internal wall surface of the ring die, as well as it can be taken out with a little force. After modification, be sure to tighten the changing nut in time and also install the safety cover.
After confirming that there are no foreign items in the guard as well as the ring die, transform the ring die by hand. At this time, the driven pin should revolve quickly, and there is no sticking phenomenon or massaging noise.
2. Notes:
Straight observe whether there is pounding of the floating fish feed machine ring die during rotation and whether it will certainly rub against other components. Open the observation port for feeding the powder right into the turning cage and inspect whether there is any type of contaminant in the turning cage.
Turn the cage shaft by hand, the cage shaft ought to turn efficiently and there is no rubbing sound. Repetitively open and also close the ring-molded storehouse door to check whether it is simple to open and shut as well as securely shut.
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Specific interest needs to be paid to inspecting the rigidity of the joint and also the integrity of the locking. The general demands are: exact placing, strong locking, and no leakage of powder.
After securing the press chamber door, observe the seam seal of the chamber door from the side. If there is a area where the seal is not tight, the taking care of bolts of the door hinge of the stockroom can be gotten used to properly prevent the leakage of powder.
3. Intro of floating fish feed machine
The drifting feed extruder equipment is a feed processing maker that directly presses pellets from crushed materials such as corn, soybean meal, straw, grass, rice husk, etc( 1) Classification of drifting fish feed pellet machine
drifting fish feed device can be separated right into ring die pellet equipment, ring die pellet device as well as counter-roll pellet device; according to production, it can be divided into: straw feed pellet machine, wheat bran feed pellet maker, soybean meal feed pellet maker, corn straw feed pellet device, Sawdust feed pellet device, and so on.
A range of various floating fish feed makers are classified according to their appearance as well as production approaches.
( 2) Main performance features of floating fish feed maker
- Dual shaft differential stainless-steel conditioner, approximately 12 points of steam and 6 points of fluid enhancement;
- Incorporated pin, very easy to keep and repair the bearing housing;
- The screw as well as the main shaft are linked by involute splines, which are very easy to adjust as well as replace;
- The barrel is installed with a wear-resistant bushing and also is equipped with a return water network, which can be heated/cooled, as well as can also straight infuse heavy steam or cold water right into the barrel;
- Spiral made of unique wear-resistant product, big facet ratio can make sure continuous as well as secure manufacturing of sinking/floating feed of different pellet sizes;
- Practical and fast die substitute mechanism and also online adjustable cutting tool;
- Specifically suitable for the production of 2 ~ 6mm drifting pellets.
After the product is extruded by the floating fish feed maker, it will certainly develop soft and also soft pellets (the dampness material is 25%~ 30%). At this time, it is far better to make use of pneumatic conveying rather than lift.
Due to the fact that the use of elevators can conveniently trigger the pellets to be damaged and also boost the pulverization rate; making use of pneumatically-driven conveying can not just rapidly create a layer of colloidal covering externally of the pellets to lower the fragmentation of the pellets, however likewise round the shape of the pellets.
More details:
https://www.pellet-richi.com/fish-feed-extruder/floating-fish-feed-machine.html
Because of its high dampness content, the material conveyed by pneumatically-driven must get in the dryer for drying, to ensure that the dampness material of the material is lowered to about 13%.
I wish the above relevant material regarding floating fish feed maker is practical to you. For more information regarding drifting fish feed pellets equipment, you are welcome to speak with the staff of Richi Machinery, we will certainly serve you wholeheartedly!
Unpredictable current of the biomass pellet making maker
The ring die as well as the pressing roller of the biomass pellet making maker rotate at a continuous rate, and also the working state of each instant is essentially the same. If the amount of feed material is unmodified, the power usage need to also be reasonably stable, and also the present will certainly be reviewed the electric motor. Likewise reasonably stable.
When the biomass pellet making machine is working, we readjust the feeding amount as long as the product thickness in the feeding area is less than the optimum beginning point of the pressing location, it will directly influence the size of the reliable workplace of the pressing area and journalism location, and trigger the present to stream.
The variation and also the modification of the hourly result of the biomass pellet making device, as well as if the density of the product layer in the feeding location is greater than the optimum beginning point of journalism area, along with enhancing the thickness of the material layer in the feeding location, it will certainly not influence the per hour result as well as power consumption per unit time.
If there is any type of effect, it will certainly no longer trigger adjustments in current and biomass pellet making equipment result. Due to the fact that the density of the product layer in the feeding area goes beyond the maximum beginning factor of journalism zone, the period in between the pressing area and also the pressing zone is constant without any modification. In the interval where the multi-feed product is located, the clamping angle is higher than the vital rubbing angle, and the product will not be squeezed into the pressing location.
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By doing this, with the rise of the feeding amount of the biomass pellet making maker, the equilibrium of in and out is damaged, as well as the in is greater than the out, as well as the product layer in the feeding location is It will collect thicker as well as thicker up until all the voids are filled as well as obstructed to the feed port, so that the biomass pellet equipment can not work typically. Right now, the current will boost.
In the actual job of the biomass pellet making equipment, with the change of the feeding amount, the rapid output and also the current of the primary motor will change appropriately. And also when the feeding thickness does not exceed the maximum beginning point of journalism location, it will not create a growing number of worldly layers in the feeding location due to the rise in the quantity of powder we feed.
As has been said before, the location that can trigger instantaneous outcome as well as power consumption modifications should be the two areas of job as well as product layers - the compression location and also the biomass pellet maker extrusion location, so we believe that the 3rd location discussed over- - The affordable existence of the feeding location has certain conditions.
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That is to state, the fed material layer is distributed in the compaction area, the extrusion area and the feeding area whose overall density does not exceed the optimum entrance factor of the compaction location.
The biomass pellet making equipment will work generally under the allowed power. If the quantity is too large as well as surpasses the thickness of the optimum beginning point of the compaction location, the material layer will collect as well as gradually rise, and the biomass pellet making equipment will certainly not work usually. Current is varying.
With the above analysis, let's go over some phenomena showed by the biomass pellet making machine under two feasible working problems:
( 1 )When the power of the major motor is not large sufficient compared with the matching biomass pellet making equipment granulation criteria, the thickness of our feed goes to the end of the extrusion zone and also the maximum entrance factor of the compression zone (this will certainly differ with the raw products, compression proportion, reliable length-diameter ratio, humidity, pressure rollers as well as other variable elements to adjust accordingly), usually will not surpass the maximum beginning point, with the increase of the feeding quantity, the compression location will change appropriately.
Related post: RICHI pellet making machine
The size of the interval will be reduced, and the interval length of the capture area will progressively increase as necessary, and also the current of the primary motor will certainly likewise slowly increase till it gets to the optimum allowed usage. If the present reaches the defense value we set, and also the thickness of the feeding material has actually not exceeded the density of the maximum beginning factor of the biomass pellet device pushing location, if the feeding amount is increased, the safety system will certainly act, and the excess powder will be released. In order to guarantee the typical function of biomass pellets.
( 2 ) Mean the power of the main electric motor is large or the motor falls short to overload after the density of the feeding product goes beyond the thickness of the maximum starting point of journalism location due to the comprehensive changes of several variables. Currently, the powder fed to individuals can not boost the moment outcome, neither will it trigger the boost of the major motor present, yet can only continue to raise the powder stack accumulated in the maker till the inner tooth cavity of the biomass pellet press equipment is blocked.
Cause the biomass pellet making maker to not work effectively. Naturally, this special phenomenon hardly ever occurs in actual manufacturing (if the raw material moisture is also large, the effective facet proportion is too small, the pressure roller is significantly used and the gap is not readjusted properly, the raw material is replaced, etc, this sensation may happen), this is our undesired problems.
Thorough analysis of the very first frequently made use of functioning state, it is simple to know that on the facility that the pertinent conditions are unchanged, with the adjustment of the feeding quantity, the interval size of the compression zone and the extrusion zone is within a specific range Matching changes are additionally made (the feed circulation rate is minimized, the size of the extrusion area is decreased, as well as the size of the compression area is lengthened; otherwise, the extrusion area is prolonged and also the compression area is reduced), and also the feeding quantity does not surpass the stress. When the density of the optimum beginning point of the limited area is concerned, the lengths of the above two intervals are not a constant value when this article is written. The larger the extrusion zone length value, the higher the biomass pellet maker production efficiency and the longer the pellet length per extrusion per roller.
More details:
https://www.pellet-richi.com/wood-pellet-machine/biomass-pellet-mill.html
Therefore, it is concluded that the factors of current instability under the condition of controlling the feeding amount need to be investigated from the moisture content of the raw material, the effective aspect ratio is too small, the pressure roller is severely worn and the gap is not adjusted properly, and the raw materials are replaced.
RICHI MACHINERY has been established for more than 25 years, specializing in biomass pellet making machine for sale, the development and production of single/complete pellet production lines such as animal feed, biomass fuel, wood waste, grass, straw, organic fertilizer, etc, and provide design and services for EPC/Turnkey projects!
For more details: Richi Machinery
Email Address: enquiry@pellet-richi.com
Phone/Whatsapp: 0086-13838389622
Frequently asked question from consumers who acquire wood pelletizer maker
( 1) How to make the mold and mildew life much longer?
With the continual introduction of wood pelletizer machine into the marketplace, the growth of mechanical tools is additionally constantly changing. The damage of the mold and mildew during the production of wood pellets is also a significant expense. So, how to maintain it straight impacts the life span of the timber pellet making equipment. For that reason, it also straight influences the handling expense of wood pellets. Just how to make the mold life of the wood pelletizer equipment device much longer? Get your response today!
① Frequently tidy oil and fill
If the wood pelletizer machine is not used for a month, it is suggested to clean the oil inside, so the oil will progressively harden throughout long-lasting storage, which will certainly make it hard to get rid of the following time it is used, which will seriously affect the subsequent use the mold of timber pelletizer device.
Related post: wood pellet plants
After the pellets are refined, it is needed to utilize oil to grind for a period of time to make certain that all the oil remains in the die opening, which is of terrific advantage to the job the following day and is likewise for the long-term use of the die. The oil can be mixed with waste engine oil as well as timber chips. It can be made when and also can be recycled.
② No need to cleanse the mold and mildew for a long period of time
If the mold and mildew and squeeze rollers are no more utilized for a long period of time, it is advised to eliminate the mold after cleansing and also storage space. The master cleans the sawdust pellets inside the mould as well as complies with the mould surface. In this way, on the one hand, we can protect against the venture from being hard to remove the pellets due to the solidifying of the pellets because of the long-term storage space of the students. On the other hand, since the sawdust has water absorption, if the sawdust on the surface is not removed, it may increase the growth of the rust of the mold surface.
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③ The mold need to be saved in a dry and also aerated area
The majority of the mold and mildews of the timber pelletizer device are made of alloy steel. If they are in a moist place for a long time, the surface area of the mold may be damaged due to air rust, thus substantially reducing its service life.
④ The managing procedure should be careful
The mold of the wood pelletizer device is a high-precision component, and the mold hole is thoroughly processed according to the compression ratio of the mold. If you are careless throughout the managing procedure, the framework of the inner wall of the mold and mildew hole is harmed, which may result in molding throughout handling. reduced price and short service life.
The above are the pointers on just how to make the mold and mildew life much longer for wood pelletizer equipment Comply with these 5 techniques to maintain the mold and mildew, and I believe your mold will last much longer.
( 2) Why do the pellets generated by the wood pellets device have a poor look?
Why do the pellets produced by the wood pellet mill device look poor? Today we will certainly learn why. Throughout the manufacturing of timber pellet gas by the wood pellet production machine, there will certainly be a situation where the pellets have powder and also have a rough surface. At this time, it is likewise needed to check the tools data setups of the wood pelletizer equipment. Besides, what is the factor for this sensation?
Related post: RICHI pelletizer machine
Wood pellets trigger even more wood pellet powders, this feedstock can be caused by low moisture content, the dampness material of timber pellet equipment feed is usually between 12% and also ~ 15%. After readjusting the wetness web content of the raw material, the problem still exists, that is, the pressure roller die is seriously worn. When the inner surface area of the ring die of the wood pelletizer equipment is drastically put on or the fragment diameter requires to be altered, it needs to be replaced. The surface area of the sawdust pellets is harsh, which might be triggered by the too much moisture material of the raw material, or the preliminary use the mold and mildew. This issue can be fixed by adjusting the wetness material of the raw material, or by repetitively grinding the mold and mildew with the material.
To summarize, the reasons that the pellets generated by the timber pelletizing machine are not good in appearance are discussed today. I hope it will assist you when you use the wood pellet equipment once again. Over the years, Richi Machinery has actually focused on the research and development as well as manufacturing of wood pelletizer maker makers, biomass pellet equipments, sawdust pellet devices, gas pellet devices, timber handling equipment, drying out devices, cooling down devices as well as packaging devices.
( 3) Advised timber pellet maker.
There are many wood pellet mill device on the marketplace. Today, Richi Equipment will recommend some of them:
① The first type of small wood pelletizer machine
It is a brand-new kind of biomass power equipment separately created by our company's technological staff as well as has independent copyright rights. The timber pelletizer device is basic in structure, simple to run, secure in operation, and also can work continuously. Journalism pellets have the advantages of high thickness, high burning worth, reduced moisture and low ash web content. The wood pellet device equipment transmission takes on high-precision gear transmission, four collections of gears are attached, and the hydraulic oil delivery system can automatically circulate oil in between the transmission and the major shaft bearing. The service life of the primary shaft and also transmission gears.
The working parts of the timber pelletizer device die plate, stress roller) are made of alloy steel, and the hardness after heat treatment can get to more than 50, which guarantees the constant operation of the equipment and prolongs the service life of the entire wood pelletizer machine The digital control system of the primary engine embraces the worldwide standard setup of star-delta starting, and also the operation is extremely secure.
② The 2nd type of tiny wood pelletizer device.
Mostly suitable for granulation of crude fibers, such as corn stalks, sawdust, rice husks, cotton stalks, cottonseed husks, weeds and other plant stalks and manufacturing facility wastes. It is suitable for reduced temperature level granulation of organic bacterial plant food, natural plant food as well as substance plant food.
More details:
https://www.pellet-richi.com/wood-pellet-machine/wood-pellet-mill.html
Attributes of this wood pelletizer maker:
① The pressure rollers are evenly distributed, and the procedure is secure. At the same time, the pressing area is enhanced, as well as the manufacturing performance is boosted.
② The screw facility stress regulating structure is adopted, and also the timber pelletizer machine mold space can be huge or little, which is suitable for various materials to make sure the pressing impact.
③ This version is geared up with Φ6-Φ10mm diameter mold and mildews, which appropriate for granulation of different materials as well as achieve the best advantage.
For more details: Richi Machinery
Email Address: enquiry@pellet-richi.com
Phone/Whatsapp: 0086-13838389622
Equipment list of commercial sawdust pellet device assembly line
The MZLH series business sawdust pellet device launched by Richi Equipment is separately established, designed and manufactured by our company. It has a distinct appearance, even more practical structure and also security. Palm fiber and also various other products.
1. Advantages of commercial sawdust pellet maker
( 1) Transmission: Continuing the gearbox benefit of our firm's third-generation flat die industrial sawdust pellet machine, it adopts high-precision equipment transmission and is equipped with an automatic hydraulic oil blood circulation system, which ensures the service life of the gearbox and also the working security of the business sawdust pellet machine.
( 2) Electric motor: 8-level electric motor, working vertically, its outstanding attribute is that the installing opening is fixated the outcome shaft, as well as the circumference is equidistantly dispersed, that makes the device run with greater power and also stability.
( 3) Follower system: It lies on one side of the functioning container of the industrial sawdust pellet equipment equipment, and also its functioning time can be freely regulated. Its major feature is to assist the functioning bin of the pellet machine to eliminate dirt as well as discharge steam.
( 4) Workpiece component: The die as well as stress roller are constructed from alloy steel. The warm therapy procedure is independently completed by our firm. The hardness can get to 52 or more, which not only ensures the granulation result, but additionally boosts the life span.
The working technique is squeezing out from the inside to the exterior. Mix of centrifugal pressure as well as extrusion pressure boosts the outcome while making certain the firmness and also density of the pellets. The unique design of 3-8 pushing rollers raises the extrusion regularity as well as enhances the outcome. The business sawdust pellet device mold and mildew is made with a "double layer".
The very same hole size can be consumed and also to boost the life span of the workpiece, and two kinds of molds with different opening diameters can be made use of, which conserves the price of acquiring added molds to make pellets of different dimensions.
Related case: Romania 2-2.5TPH Sawdust Pellet Plant
( 5) Automatic oil loading system for stress rollers: The refueling time as well as functioning time can be openly regulated, and the refueling frequency can be openly changed according to the working time, so that the device can work without picking up 1 day, and prevent the moment and labor expense of stopping and also refueling. Significantly boosted job performance.
2. Complete set industrial sawdust pellet equipment production line
Total collection of biomass industrial sawdust pellet machine tools, including rugged crushing, fine squashing, drying out, conveying, granulating, training, cooling, screening, dust elimination, packaging as well as electrical control, and so on. The procedure flow is constant as well as practical, the efficiency of each single equipment is excellent, the procedure Displayed by the electric control cabinet. The unit has small structure, tiny impact, reduced energy intake and also high performance. Each system of the device can be designed and generated according to consumer requirements, and specialist service technicians will supply on-site installment assistance.
( 1) Tumble dryer
The drum of the tumble clothes dryer is a slightly likely and revolvable cylinder. The wet product goes into from the top part of one end, and the dry material is collected from the lower part of the various other end. The hot air gets in from the feed end or the discharge end, and also is released from the top part of the other end. The water evaporation capacity of the rotating drum clothes dryer is normally 30-80kg/ m3 · h; it increases with the boost of the hot air temperature and also changes with the moisture homes of the product. The equipment runs smoothly and also reliably, has no using components, has couple of failures and has a lengthy service life, and is extensively utilized in various drying out industries. This tools is made use of in the front section of the commercial sawdust pellet device.
① From the raw material kind, it can dry out free-flowing powder, granule, flake, fiber as well as other products.
② From the scope of application of products, it is widely made use of in drying out of biomass power, mineral products, developing products, chemical products, compound plant food, natural powder, feed, a glass of wine container, starch deposit, corn deposit, bean deposit, and so on ③ From the device of the drum clothes dryer, it can be split right into straight, indirect home heating, air flow pipe home heating, steam pipe indirect home heating, compound home heating as well as various other architectural kinds.
④ From the drying out temperature level, it can be chosen from the range of 60 ℃ -600 ℃. In principle, the greater the temperature, the higher the dissipation strength.
Related post: sawdust pellet plant
( 2) Drum wood chipper
Drum chipper is a special devices for creating wood chips. It is extensively utilized in the material preparation area of commercial production such as particleboard, fibreboard as well as paper mills, along with in timber chip production plants. The little drum base-free chipper is also the most effective devices for the preparation of basic materials in the manufacturing facility lab. The reducing raw materials of the drum chipper are primarily timber harvesting residues (tree stalks, branches, and so on) as well as wood resources handling deposits (board skin, slats, round timber core, waste veneer, and so on), as well as can also be utilized to reduce non-wooden wood Resources (such as dried out walking stick, reed, bamboo, and so on). This tools is utilized in the front section of the business sawdust pellet machine.
BX collection drum-type foundation-free chipper has compact and affordable framework, very easy operation, high manufacturing capability, large adaptability of basic materials, premium quality of timber chips, safety and reliability, as well as convenient upkeep. It is a relatively advanced chipper in China. Customers conserve time and also conserve ahead of time capital investment.
( 3) Multifunctional Hammer Mill
Performance qualities: The wind outcome pulverizer is a brand-new sort of shattering equipment. It is used for single pulverization of various grains, crop straw, straw, alfalfa, peanut coverings, peanut plants, cottonseed skins, and so on. This devices is made use of in the front area of the commercial sawdust pellet maker.
This collection has affordable structure, tough and also sturdy, safe and also trusted, simple to operate, small vibration, high performance and low power usage. There are 7 versions of this sort of device for individuals to select from. All components are constructed from high-grade materials, and the bought parts are constructed from the very best residential items. The top quality of the whole device is reputable as well as resilient.
( 4) Counter-flow air conditioning separator
The air conditioning separator is a mix of cooling tools and also screening tools. The air-cooled cooler is very easy to set up as well as has low operating expense. It is suitable for places where water sources are insufficient; it can be made use of in heat, high humidity and dirty environments. This devices is utilized in the front section of the business sawdust pellet machine
Air-cooled cooler features: simple framework, tiny dimension, lightweight, little thermal resistance, big heat exchange location, and so on. The testing maker is a gadget that divides the material right into various grades. Making use of the family member motion of the bulk material as well as the screen surface, the single disintegration of the finished pellets and also a small amount of unshaped pellets is finished, which is convenient for the later work of the product packaging maker.
More details:
https://www.pellet-richi.com/wood-pellet-machine/sawdust-pellet-mill.html
( 5 ) Measurable packaging maker.
The intelligent control measurable automatic packaging machine appropriates for open pocket measurable product packaging of powder and granular materials. It is widely used in granular, grain, food, light sector, plastics, building products, chemical as well as various other industries. This devices is made use of in the front area of the industrial sawdust pellet device.
In addition to hands-on bagging, this product embraces automatic control of fast as well as slow feeding, quantitative, bag securing as well as bag unloading. The tool recognizes quickly as well as reduce feeding quantity, setting of control specifications as well as out-of-tolerance alarm system display screen; weight buildup, as well as can be outfitted with automated printout. The equipment has the characteristics of fast considering speed, high precision, good stability and simple procedure.
( 6) Belt conveyor
The belt conveyor is driven by a speed-regulating electric motor, the rate is 125-1250 rpm, and also the feeding is adjusted uniformly according to the granulation circumstance of the commercial sawdust pellet maker.
( 7) Screw conveyor
Screw conveyor, driven by regularity conversion motor, turning speed is 12-240 rpm, according to the granulation situation of the business sawdust pellet maker, it can adjust the feeding uniformly.
For more details: Richi Machinery
Email Address: enquiry@pellet-richi.com
Phone/Whatsapp: 0086-13838389622
1-48T/H chicken pellet making machine for pet
1. RICHI hen pellet making maker available
RICHI 1-48T/H excellent quality hen pellet making device for animal poultry animals steed goat duck dog cow prawn pig production, takes on ring die pelletizing equipment. The machine consists of power maker, gear box, transmission shaft, pass away plate, pushing roller, feed receptacle, cutter and also discharge receptacle. The ring pass away equipped with RICHI hen pellet making equipment is refined according to the data obtained from a lot of experiments on different raw materials, and also the result will be the very best for general basic materials.
2. Chicken hen pellet making device uses:
(1) Feed pelleting
Appropriate for feed mills of all dimensions, tiny result chicken pellet making machine is suitable for professional households in country farming and small ranches and also hen ranches.
(2) Unrefined fiber granulation
Chicken feed pellet making equipment can additionally be made use of for granulation of wood chips, rice husks, cotton stalks, cottonseed husks, weeds as well as various other crop straws, home trash, manufacturing facility waste, as well as products with low attachment and also hard to form.
Related case: chicken feed plant
3. Difference between the moving plate and the moving roller
The chicken feed pellet making device established and also made by Richi Equipment belongs to the ring pass away pellet equipment. It implies that the main shaft drives the roller to turn, and the ring die does stagnate. Generally speaking, the moving disc type ring pass away pellet equipment is utilized for small-scale pellet production, as well as the ring die pellet device is made use of for larger-scale pellet manufacturing. RICHI feed pellet equipment takes on ring die layout, simple framework as well as practical procedure, appropriate for the manufacturing of feed pellets of various scales.
4. Benefits of chicken feed pellet making machine parts
(1) Electric control closet: The electric box is in the kind of plastic splashing, as well as the stamina and durability are enhanced, as well as the covering will certainly not break. Built-in security digital control system, totally certified with CE conventional operating system.
(2) Gear box: The gear box is made of top quality cast iron material, with low sound as well as great shock absorption. The integrated equipment rotates, which has high rotation performance as well as lengthy life span compared with the conventional belt gear.
(3) Upper box: Integrated die plate and also pressing roller, high-quality alloy steel is used to enhance the service life. Different die plate versions are suitable for different materials to guarantee the pressing result.
More details:
https://www.pellet-richi.com/feed-pellet-machine/chicken-feed-making-machine.html
5. What are the benefits of chicken feed pellet making machine?
What are the benefits of a poultry pellet making maker? Richi Machinery's feed pellet maker generates high temperature and high pressure during the pressing procedure, the feed has a strong paste scent, and the feed appearance is hard, which adapts the features of gnawing animals of chicken, chickens, pigs, livestock and sheep, as well as enhances the palatability of the feed. Easy to eat, the nutrient absorption conversion rate is raised by 300%, non-toxic as well as sterile, the volume of the straw is doubled after pelleting, which is convenient for lasting storage and transportation.
( 1) Basic framework, wide applicability, tiny footprint and also reduced sound.
( 2) Powdered feed and lawn powder can be granulated without (or a little) fluid addition. As a result, the dampness web content of pelleted feed is primarily the dampness web content of the material prior to pelleting, which is extra conducive to storage space.
( 3) The pellets produced by this poultry pellet making equipment have high firmness, smooth surface as well as sufficient interior treating, which can enhance the food digestion and also absorption of nutrients, as well as can kill basic pathogenic microbes and parasites. It is suitable for elevating bunnies, fish, ducks and also research laboratory animals., which is a lot more cost-effective than combined powder feed.
( 4) This SZLH chicken pellet making maker version is geared up with 1.5-12mm diameter molds, which appropriate for granulation of various materials and also attain the best effect.
( 5) Adapt to different materials to make certain the pressing impact. Compression molding of wood chips, corn stalks, etc requires a great deal of pressure. In the exact same sort of chicken feed pellet making maker, the roller component is the central part of the whole devices, and the premium alloy steel is made use of to boost the life span of the roller.
Related product: poultry feed pellet making machine
6. The largest advantages of feeding animals as well as chicken pellets:
( 1 )It is beneficial to the digestion as well as absorption of the intestinal system of hen animals. The pellet feed with great palatability makes the starch in the mixed powder gelatinize throughout journalism process, to ensure that the pressed pellet feed from the chicken feed pellet making equipment has a particular scent, which raises the palatability of the pellet feed, as well as can boost the hunger of poultry livestock and make poultry animals satisfied. Food enjoys to consume, according to the decision, feeding pellet feed livestock can increase feed consumption by 10%-15%.
( 2 )It can properly avoid the unbalanced nutrition of livestock and hen due to fussy consuming. When feeding animals daily, breeders often bother with the option of focused feed in the mixed powder for hen livestock, and pellet feed from the chicken feed pellet making machine makes all type of feed resources fully mixed and pressed into shape, and also hen can not be fussy eaters, which can make chicken nutritionally well balanced, it additionally conserves feed for farmers and also lowers breeding expenses.
For details please contact: Richi Machinery
WhatsApp：86 138 3838 9622
Email：enquiry@pellet-richi.com
( 3) Enhance the digestibility of feed. poultry and animals chewing pellet feed for a very long time can promote the secretion of amylase in the mouth, to make sure that the feed in the mouth of the livestock and hen can be completely combined with saliva, stimulate the peristalsis of the intestines, and considerably boost the digestibility of nutrients in the feed. In addition, during journalism procedure of chicken feed pellet making machine, with the comprehensive action of short-term high temperature and high pressure, not just starch gelatinization and also healthy protein company in the feed are made, yet additionally the task of enzymes is improved, to make sure that the beans and some grains included in the feed are enhanced. Inactivation of substances that hamper the digestion and also utilization of nutrients, enhance the digestibility of the feed.
( 4) Sterilization and disinfection, decrease condition. Throughout the pressing process of chicken feed pellet making equipment, the temporary heat as high as 70 ℃ -100 ℃ can eliminate a part of parasite eggs and also pathogenic microorganisms, which can substantially minimize the disease of rabbits. Technique has confirmed that diarrheal disease, stomatitis and also pica in chicken and also animals fed pelleted feed are dramatically decreased.
