Richi Machinery’s blog

Pellet machine& pellet plant manufacturer

Root Cause Of Poultry Feed Pellet Making Device Blockage.

For more details:

Richi Machinery

Email Address: enquiry@pellet-richi.com

Phone/Whatsapp: 0086-13838389622

In the process of  substance feed production, the  risk-free  and also  typical  manufacturing of the  fowl feed pellet making  maker is very  vital, because the  chicken feed pelletizer completely  finishes the  prep work of the  fowl feed pellet making machine.  Yet in  real  manufacturing,  because of  different reasons, it is  very easy to  create a thick  as well as  tough material  in between the ring die and  journalism roller. The  stress roller can not  squeeze out the material from the die  opening,  to make sure that the ring die of the  fowl machine is stuck or  slid,  triggering the  typical  clog of the  chicken pellet mill.

 With on-site analysis of multi-equipment and multi-material, the reasons for machine blockage are as  complies with:

1. The die roll  space is not  appropriate.
The gap between the die rolls is  also large, resulting in an excessively thick material layer between the die rolls,  unequal distribution,  unequal  stress roll  anxiety,  and also  very easy slippage.  When the extrusion force of the die roller on the material is less than the resistance of the inner wall of the die  opening to the  product, the material can not be extruded, which  will certainly  create blockage. In order to  lower  blocking,  focus  needs to be paid to  readjusting the  space  in between the die rolls during  manufacturing.

When  changing, it is best to  develop a state of  distance,  turning  and also non-rotation of the pressure roller  and also the ring die. According to  monitoring, the  void is  typically 3-5mm. In this process, the experience  as well as  modification  sensation of the poultry feed pellet making  maker are  really  essential.

 

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2. The  impact of steam.
The most  suitable  manufacturing conditions in the production  procedure of pellet feed  appropriate raw material water,  great steam quality and sufficient conditioning time.  Appropriate  use dry saturated steam granules can effectively improve the  outcome of the poultry feed pellet granulator and the quality of the granulated  product. In order to  make sure good  fragment  top quality  and also high  result,  along with the normal operation of each transmission part of the  fowl feed  equipment, the quality of  completely dry saturated  heavy steam  going into the conditioner of the  fowl feed pellet making  device  must  likewise be  assured.

 Ideal saturated steam has  conditioning and lubricating  impact in the granulation process, which can improve  performance, reduce frictional heat energy, and prolong the  life span of ring die; it can  decrease power  intake  and also promote starch gelation. Fiber-to-fiber bonding; it can  boost the  bit  creating rate, reduce powder, make the material appearance smooth  and also clean, and  enhance  item competitiveness.

The poor quality of the steam makes the  dampness of the material  expensive when it leaves the conditioner,  as well as when it  goes into the  fragment  tooth cavity, it is easy to cause  obstruction of the die  opening,  as well as the pressure roller slips,  creating blockage.

Related post: 

https://www.pellet-richi.com/feed-pellet-machine/chicken-feed-making-machine.html

Specifically:.
①  Inadequate steam pressure  and also high water content can  quickly cause the  product to absorb  way too much water. At the same time, when the pressure is low, the  temperature level of the  product is also  reduced  throughout conditioning, the starch can not be gelatinized well, and the granulation  impact is poor;.
② The  heavy steam pressure is unstable,  changing  low and high,  and also the  product conditioning is unstable,  causing  big  variations in the current of the  fowl feed making  maker,  unequal thirst of the material,  as well as  simple blockage in the  regular  manufacturing  procedure.

The poultry feed pellet making  equipment  must  constantly  take note of  elements such as  heavy steam pressure, conditioner feed rate, etc, to avoid excessive moisture in material conditioning  brought on by  heavy steam pressure  and also water  material. At the same time, in order to reduce the number of  clogs  brought on by  vapor  high quality, the boiler room  need to provide  high-grade,  steady  completely dry saturated  heavy steam. In the production  procedure, the  chicken feed granulator  need to  constantly pay attention to the moisture  web content of the  relieved  and also  toughened up  product, which can be  evaluated by a  basic method. The  particular  technique is:  order the  product of the conditioner, hold it by hand, and release it.

3. The influence of conditioning  impact.
In order to make pellet feed  satisfy the  affordable demands of  the marketplace, its excellent  high quality  should be  ensured. The conditioning  result of the material  prior to granulation is very  vital, because it directly  impacts the output and  high quality of the  fowl feed pellet making machine,  specifically the water  security of  unique  marine  items is an  essential indicator.

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If the material can not be  entirely conditioned  as well as  developed  prior to granulation, it is  challenging to  assure the water  security index. The so-called conditioning  describes the pretreatment of powder  products before granulation, which is the  procedure of  completely  mixing  as well as absorbing the powder to be granulated and an  suitable amount of  vapor in the conditioner.

Select the conditioning  devices that  satisfies the  technological  needs,  to ensure that the material can be  completely  mixed  and also  blended with steam in the conditioner to achieve the  impact of softening the material  as well as gelatinizing starch, which  contributes to the compression molding of powder  as well as  generates qualified products. click over here now

The poultry feed pellet making  equipment conditioner  calls for a  extended period of  warmth  conservation,  home heating and humidification,  as well as the number of layers can be installed in  any type of  mix as required to  make sure that the material can  totally  fulfill the  demands of conditioning,  boost the surface and  inner quality of the granular  product, and improve its water resistance in water.  Today,  one of the most  optimal conditioning effect can be achieved by using the  approach of Modulator+ Qualifier+ Modulator.

 With on-site debugging, the number of  obstructions of the poultry feed pellet making machine can be  minimized by adjusting the steam. As the  central heating boiler  tools  has actually been  developed, the  heavy steam  given  has actually been  figured out.  Take notice of the treatment  technique of water vapor in the  heavy steam pipeline, try to exclude the  compressed water in the  heavy steam pipeline,  as well as the steam pressure at the front end of the conditioner  need to be very  steady.

 

For details please contact: pellet machine supplier
WhatsApp:86 138 3838 9622
Email:enquiry@pellet-richi.com