Using grass pellet device properly
For more details:
Email Address: enquiry@pellet-richi.com
Phone/Whatsapp: 0086-13838389622
As most of us know, the turf pellet equipment is named for the smooth surface of the feed created, the high solidity of the pellets, as well as the inner curing, which can boost the nutrient absorption of pets. According to different basic materials, pellets that can be eaten by animals are directly created via journalism of the grass pellet maker.
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However, during a current return check out to an old client, our staff located some issues triggered by inappropriate use of the turf pellet equipment. The complying with are a couple of troubles and remedies that Richi Equipment has put together for you.
( 1) Are the produced pellets curved and also broken?
Reason: This circumstance is usually brought on by the pellets leaving the turf pellet device. When the position of the cutter is changed farther from the surface area as well as the knife side is plain, the pellets are damaged or torn by the cutter as opposed to being extruded from the die opening. Cut off, currently some pellets are curved away and also several cracks appear on the other side. Throughout the process of getting in the colder for cooling or transportation, the pellets tend to break from these cracks, causing too much pellet powder created.
Enhancement approach:
a. Increase the compression ratio of the mold, thus increasing the density as well as solidity of the pellets.
b. Grind the raw products finer to enhance the density of pellets and protect against the feed from being loose.
c. Change the distance in between the cutter and also the die surface or change the cutter with a sharper one.
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( 2) Is the surface of the pellets uneven?
This situation is that the powder used for granulation has basic materials with large pellets that have not been squashed or semi-crushed. Due to inadequate softening throughout the grass pellet equipment conditioning procedure, the pellets are reasonably difficult and relatively large. After going through the mold and mildew of the lawn pellet device, when the pores are not well combined with various other basic materials, the pellets show up irregular.
Enhancement method: properly manage the thickness of powdered feed, to ensure that all raw materials can be completely softened during conditioning; for basic materials including more fiber, heavy steam bubbles are quickly combined, so do not add excessive to this formula. great deals of heavy steam.
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( 3) Is the color of private pellets or pellets inconsistent?
This scenario is common in the production of aquafeed, primarily materialized in that the color of individual pellets squeezed out from the lawn pellet maker is darker or lighter than that of other typical pellets, or the surface shade of a solitary pellet is irregular, thus influencing the appearance quality of the entire batch of feed.
Improvement method: primarily to manage the mixing harmony of each element in the formula and also the mixing harmony of the included water; boost the tempering efficiency, manage the solidifying temperature if needed, as well as make use of a lower tempering temperature to reduce the color change; Control the return product. For formulas that are prone to " unequal shade", try not to make use of the return product to directly powder. The return material need to be mixed with the raw materials and afterwards smashed again. The mold with assured top quality is used to regulate the size of the die hole. Finish, sand the die hole if essential before usage.
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2. Working concept of RICHI turf pellet device
Ring die grass pellet maker is among the primary equipment of RICHI yard pellet feed production line, the feed from powder state to pellet development must be finished via 4 areas:
( 1) The product is moved to the modulator through the speed-regulating feeding auger. In order to obtain good granulation advantages (increase result and also top quality), after including warm heavy steam for conditioning, the material is brought near to the ring die cover as well as the inner wall surface of the die (feeding location) by gravity and also centrifugal force produced by the rotation of the ring die.
( 2) Under the activity of the reducing knife, the wedge-shaped space (compression zone) created by each pressing roller and the ring die is fed uniformly and also constantly.
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( 3) Because the space in between the functioning surface area of the external wall of the stress roller and also the functioning surface area of the inner size of the ring die is just 0.1-0 .3 mm, as well as the space is primarily straight, a specific extrusion pressure (extrusion area) is formed.
( 4) As a result of the feeding, under the solid extrusion in between the die as well as the roller, the material is compressed, squeezed right into the die hole, and also formed in the die opening ( developing zone).
The material continuously goes into the pressing area, is extruded and also constantly squeezed out from the die opening, and also is cut into numerous desired pellet lengths from the range in between the adjustable knife edge and also the external wall surface of the ring die.
3. What is the factor for the different sizes of feed pellets?
Feed machinery as well as devices is a type of machinery for handling feed. It is widely welcomed by individuals for its distinct benefits. Nonetheless, in operation, various dimensions are prone to occur. Currently, we need to fix it reasonably. Before fixing, we need to recognize the difference. The reason for the size is to bring benefit to our use, so what are the factors for the various sizes of the feed pellet machine?
( 1) Feeder blade. Gear: The formation of feed pellets primarily relies on the rolling of the pellet equipment gear as well as the cutting of the moving blade. As soon as the gears or blades may cut the feed pellets with irregular thickness and also size.
( 2) Electric motor: The motor furnished with the feed pellet device is a motor appropriate for its ranked power. Once it is harmed throughout procedure or the running power is unpredictable, it can not be pelletized or pelletized unevenly.
( 3) Operation: Because of the irregular procedure of the driver, the pellet feed processing machinery will certainly also create uneven pellets. For instance, pellet powder has a great deal of water, so that feed pellets do not develop, and chilly splits might be developed. If this occurs, operators should steadly evaluate, learn the factors, as well as make up for it in time, so as not to influence the result value of pellets and also create corresponding financial loss.
When feeding the yard pellet device, we need to pay attention to various feeding sizes, since various feeding dimensions are not only simple to trigger devices obstruction, but also simple to create equipment damage, therefore impacting our normal job, which requires us to utilize, reinforce maintenance, to prolong the performance of yard pellet equipment usage.
For details please contact: Richi Machinery
WhatsApp：86 138 3838 9622
Email：enquiry@pellet-richi.com
